High Performance/Low Cost Sails for
Small Sailboats
Evolution of the Z-PDR
(A Class Racing Version of the PDRacer)
2011-2012
Update
This article updates
the history of the Z-PDR, a
lightweight PDRacer, from the last entry on July 13,
2010, and includes:
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A recounting of Froggie’s
encounter with the
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Wild Duck takes flight
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The rebirth of the Z-PDR and the building of Wedgie
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The roasting of Wild Duck and Wedgie
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An account of an unexpected
dismasting
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Finally, a successful launch with an
unlikely first mate

Ryan Gray pilots the
Z-PDR back to shore after her first test run. Note the angle of the kick-up
leeboard as he powers into the sandy shore of the Intercoastal
Waterway near
In the fall
of 2010, a few days before the semester began in early August, I received an
invitation to teach three Student Success classes at Indian River State College
at the Saint Lucie West Campus. The three classes met back to back on Tuesday
and Thursday mornings running from 8:00 am to 12:30. I had
forgotten how much preparation teaching required, and soon I found that I had
little time for boats and sails, and what little time I did devote to sailing
was simply a matter of building customer sails, assembling and mailing PolySail Kits, or managing a calendar campaign to raise
money for the PDRacer web site and the 2011 World
Championship sponsors in Oklahoma. This work pattern continued into the
spring semester and was complicated further by having a longer Friday class in
another location. Somehow I managed to make it through
the spring busy season for PolySails and still
fulfill my obligations to my students, but I vowed to take the summer off to
enjoy some sailing and prepare for the 2011 World Championships to be held in
In late 2010 I had sailed the Z-PDR
on only one occasion at the US Sailing Center in
Froggie
VS. the
About June 20 I received a call from Paul Boucher asking if it would be
okay if he stopped by for a couple of days. Paul, who goes by the handle of “Froggie” in PDRacer circles, was
on his way to stay with a friend in
On a sunny
June 22 after a long evening of boat talk, we packed a couple of lunches,
borrowed my son’s Harbor Freight trailer, and hauled the Z-PDR and Wild Duck #143 down
to the
After we
traded photo ops and maneuvered out into the channel, we set off at a brisk
pace for the beach on the far side of the Indian River Lagoon
as it is known locally. I tried to capture a few shots of the Z as it shot ahead of the heavier,
deeper Wild Duck, but I was overly
concerned about dropping the camera overboard since I had already lost one
camera in the 2009 Worlds. I snapped off a couple of quick shots then turned my
attention to our destination about a quarter mile ahead. Suddenly, we both came
to an abrupt halt, temporarily hung up on a shallow sand bar about 2” below the
water’s surface. Taking the easy way out, I hopped out and guided Wild Duck across the broad sand bar,
then hopped back aboard as soon as I reached a foot or so of water. Froggie followed my lead, and we were soon wading ashore on
the other side. Froggie lost no time in breaking out
sandwiches and a glass jar of Sailor Jerry while we basked in the
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Dave waves
at the camera from behind Wild Duck in
the foreground. Little did I know this would be her last sail. |
Froggie gives the Z and
the cameraman a thumbs up. |
The Z-PDR splashes through the chop with
the Hutchison Island Causeway in the background. |
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Contrast the
mounting of the sprit boom on Wild Duck
with the odd angle on the Z. And, check out that leeboard on Wild Duck. Its nickname is “Fat Bastard.” |
Froggie enjoys a little repast on the beach. Note the jar of
Sailor Jerry mid-deck
and his rolled up shirt resting on the beach chair down in the hull. A sailor
most of his life, Paul would have been right at home on a pirate ship sailing
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I noticed the
waves building on the lagoon and suggested that we had better head back. Froggie waved off any concerns and continued enjoying his
entertaining memories and stories. Eventually, the tide lifted him free of the
beach mid-story; and he was sailing again, like it or not. I turned my boat
around and gave chase. This time there was no mistaking the chop out on the
lagoon. As soon as we lost the protection of the
Now the Z
has a lot of positive flotation up under the decks and in the sides. It was pretty clear it was not about to sink. What really puzzled
me was how it even managed to take on water. In flotation tests I had done earlier,
It would float on its side with the decks only
submerged a couple of inches of their 6” width on the sides. How did he get so
much water in the hull? As I learned later, Froggie
had caught a wave on the port corner. The bow pig-rooted on that port corner
and either flipped or pitchpoled. In either case, Froggie finally got the boat righted and managed to climb
aboard and start sailing again even with the hull full of water. He had lost
the beach chair and his shirt, and the small bailer he still had was not up to
the task. With so much water in the hull along with Froggie,
the Z was now nearly impossible to balance and sail, so Froggie
was soon back in the water floating with the boat rapidly toward the causeway
pilings. I tried to capture all the flotsam while he got back aboard a second
time, then I grabbed the painter and tried to tow him back toward the sandy
beach. Unfortunately, we were too close to the rocks and pilings, and I was
unable to prevent a certain collision; so Froggie cut
me loose and I was just able to maneuver around a piling, under the bridge, and
around to the lee side where the wind was effectively blocked.
Eventually,
I found a place where I could pull my boat ashore and go check on Froggie. I figured that by now, he had gotten some help
from the many fishermen who were fishing where he
would have floated into the pilings and that the boat would already have been
pulled around to the rocky area where it could be hauled ashore. Arriving at
the scene, I found that was not the case. Froggie was
sitting on a bench smoking a damp cigarette and the boat was
being banged into the barnacles on the bridge pilings. We soon organized a rescue party from among
the fisherman and eventually maneuvered the Z around
to the rocks. That was no mean feat because the wind and waves kept driving the
boat back under the concrete that spanned the pilings pinning the boat between
pilings. Having a broken mast, sail, and all the foils still attached and in
the water did not help matters. Once we got the boat around to the rocks, I
wanted to haul her out and go beg the fishermen for a
ride back to my CRV and trailer. Froggie was too worn out to commit to that approach and instead
attached the painter to a rock and threw it out as an anchor. I wasn’t convinced that his rock anchor would hold, but Froggie assured me it would, so I begged a ride from a
tourist/fisherman from
Returning
to the causeway park, I was astounded to see the Z driven back into its
original position between pilings. The first struggle to get her away from the
pilings and barnacles had left us exhausted, so we tried to come up with an
alternative plan. I suggested that it might be possible to haul her straight up
over the railing if we could get to the painter. Fully loaded, the Z probably
weighs less than 80 lb. and the flotation foam was floating her well out of
most of the water. Before we could even agree on the plan, Froggie
jumped over the railing and back into the water. After a couple of wild throws,
one of the fishermen was able to catch the painter,
and together we hauled the Z up and
over the rail.
This
photo of the Z-PDR was taken from the rocky shoreline after I returned from
picking up the trailer to find the Z
floating in the same position she had been earlier. Notice how high out of
the water the boat floats. By this time the winds had abated somewhat
making the second recovery somewhat easier.

As we
loaded the boat onto the trailer, I became aware of how much damage the Z had
sustained from the barnacles on the pilings and our efforts to drag her free.
Her corners looked like they had been lunch for a pack of angry Dobermans and
the sides, bottom, and deck had a rash of gouges and scratches. Amazingly, the
hull was structurally intact, but the mast and sail were disasters. The shards
of the broken bamboo mast had penetrated the sail and gouged a hole in the
center. With its stripes, any repair to the sail was going to be very
noticeable.
Wild Duck Takes Flight
Finally
getting the Z aboard the trailer, we headed down the parking access road to the
spot where I had pulled Wild Duck ashore.
Roughly two and a half hours had passed since we began
our rescue of the Z—enough time for the tide to come in full. As luck would
have it, we arrived at my pullout spot about 30 seconds after Wild Duck had floated off the beach. I
thought I could catch her if I reacted quickly, but I opted to put on my life jacket
before jumping in and swimming after her– just enough time for the wind to
catch her and send Wild Duck flying down the channel. Seeing I was losing
ground, Froggie called me back to shore where we
watched a second helpless duck drift rapidly out of sight in the central
channel of the Indian River Lagoon.
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Starboard bow corner |
Port stern corner |
Striped sail with hole |
Another two
hours went by before we were able to track down and corral Wild Duck. Tracking her upriver along
With our
two rescued ducks finally safely aboard, we headed toward home exhausted and
famished. We stopped along the way to get a large pizza from Gigi’s, my favorite Italian hole-in-the-wall restaurant in
Rebirth of the Z-PDR and the
Froggie
left a couple of days later. He wanted to stay to assist me with repairs, but
the timing was not good. His friend in West Palm had left for
What I
wanted to do was build and take a kid’s version of the PDRacer
out to the Worlds so that youngsters might get to enjoy the PDRacer
experience and have fun wreaking havoc on the adult PDRacers
they encountered. Armed with a giant squirt gun and capable of being rowed,
sailed, or powered by a souped up trolling motor, I
thought the design was primed for the task. The desire to work on Wedgie, the name I had given the kid’s boat,
motivated me to work on the Z’s
repairs at about the same time. Sanding, I figured, was still sanding whichever
project I was working on. On the Z all the corners were rebuilt using scrap wood and
thickened epoxy. The foam insert was removed and
repairs made to the foam deck support pieces, as well as the mast partner, the
bow support frames, and the deck itself. I brushed on a couple of coats of
fresh white paint on the sides and transoms of the hull then decided to paint
the scratched and faded naturally-finished deck all white as well. When I
finished, I stored the Z under a tarp outside and continued work on Wedgie.
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Starboard bow corner after first
patch with thickened epoxy |
Starboard
bow corner after additional repairs and sanding |
Interior
and starboard side after initial repaint |
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Port transom
corner after first patch |
Port
transom corner after additional patching and sanding |
Foam
insert and deck removed for repairs. |
In a burst
of boatbuilding activity, I repaired the Z and built Wedgie in between summer school classes and sailmaking
for PolySail customers in late August and early
September as a part of getting ready for the 2011 Worlds, scheduled for the
first week in October. By late September Wedgie had
gotten her feet wet and been taken for a light wind trial sail where she seemed
to sail well in no wind at all. The last few days of the month were given over to refinements on Wild Duck and preparations for the drive to
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Wedgie sported a 7’
overall length, a two-level transom, hiking decks aft, and an off-center mast
and rudder mounting. She was my first all-Okoume
mahogany hull. |
Both the Z
to the left and Wedgie were worked on
concurrently. |
Wedgie is wheeled
out for a photo shoot. The plunger-type squirt gun mounted up under the
foredeck was capable of shooting over 50’ and could be reloaded and fired
quickly. Her oars fit neatly under the side decks, and a beach chair could be mounted for rowing or relaxing. |
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My daughter-in-law
and the grandkids enjoyed testing the hull in their pool. |
Speeding
along the canal with the 40 lb. thrust trolling motor with its speed prop
mounted. Wedgie purposely had less
rocker in the stern half than a PDRacer. |
In the
single sailing test I was able to give her, Wedgie performed flawlessly in almost no
wind. I’m sure she would have given many PDR’s a run
for their money. |
The drive
to
The Roasting of Wild Duck and Wedgie
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Wedgie (top) and Wild Duck go up in flames along |
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Cell phone
photo of the remains of Wild Duck hauled
back to a dumpster at a service center I had passed shortly before the fire. |
Beach towels, lifejackets, and the
tarp that covered Wild Duck were
among the few pieces of recognizable debris from the fire. Very
little survived unscorched. |
Wild Duck set a World PDRacer
record for the amount of sail carried (164 sq. ft.)
and was the only active biplane rigged PDR. Her new, matching, windowed leg
o’ mutton sails were atop the CRV and survived the fire. |
The Unexpected Dismasting
The loss of
my two boats, my camping equipment, and about a dozen sails I was bringing to
the Sail Oklahoma Flea Market left me without a boat. For about a month I moped around and concentrated on my classes at
Indian River State College. Then a call from Marc Krawatski
requesting an opportunity for his son to test a PDRacer
lifted me out of the doldrums. The Z-PDR was,
at least, ready to respond, so a date was arranged. In
late November, we got together at the Jenson Beach Public Ramp next to the US
Sailing Center and unloaded and rigged the Z.
Patrick Johnson also came up from near
I was
demonstrating the shape of the sail when, without warning, the mast broke.
Crap! No mast, no demo! About all I
could do was rig for rowing and show how the Z handled the waves. I think that Levi had lost interest
though. I apologized to the assembly, cursed my recent duck luck, loaded up and headed home.

A Successful Launch with an Unlikely First Mate
It was late December on a fine
David
Thompson handles the mainsheet and learns some nautical jargon. I hope he
enjoyed his sailing lesson enough to continue enjoying the sport.

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385-3444
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This page
updated on 1/12/2012